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DIY telephone handset-headset switch box

I wanted to do something a  bit different one day at work (I had been working like a crazy man and had to give my brain something completely different to do to keep my sanity), so I decided that I wanted to be able to use a computer headset instead of the handset at work. The best part of this switch is that you don’t need any active or passive components to change impedance or signals!!

4P4C (sometimes called RJ9, RJ9, RJ10 or RJ22) plug information

To begin with, you must understand how telephone handsets are wired to the 4P4C plug. Fortunately, the connections are dead simple to understand. The 4P4C connector has 4 contacts. Contact 1 and 4 (the two outermost) are the microphone contacts (polarity doesn’t matter here) and contact 2 and 3 (the ones in the middle) are the speaker contacts. See diagram 1 for more details.

4P4C contacts

Diagram 1 - 4P4C (RJ9 RJ10 RJ22) contact diagram - ©DnetSvg CC-BY-2.5.

Schematic Diagram

Telephone headset switch schematic diagram

Telephone headset switch schematic diagram

As you can see, the schematic diagram is very simple. The most complex part in this schematic is connecting the ground signal together ;-) .

Part list

2x 3.5mm stereo jack connectors, preferrably the screwed type.

2x 4P4C (RJ9, RJ10, RJ22) connectors

1x dual state switch

1x hobby box (plastic box to keep everything tidy)

Some spare wire (I used a bit of Cat5 cable)

Solder

(Super)glue

Assembly

Here you can see the internal wiring of the switch box. To hold the 4P4C connector, I used superglue.

Handset switch wiring

Handset switch wiring

 

Below you can see the box completed. The only thing left to do is to label it and put it to use.

Completed switch box

Completed switch box

The switchbox on my desk. It is really easy to use and the sound quality doesn’t suffer a bit (the sound quality in phone systems are horrible to start with .. ;) )

Switchbox in use on my desk.

Switchbox in use on my desk.

 

If you build this box, please let me know in the comments below!! :)


16 Responses to “DIY telephone handset-headset switch box”

  1. Salvador says:

    Hello Sigurður,
    Great and clear post.
    I’ve just made my own two days ago. I wonder if you get the problem of having audio only on one side of the headset, as I have.
    If so, do you think it could be fixed by adding some resistors in the mono to stereo wiring before the 3.5mm jack of the stereo?
    I’m trying (unsuccessfully) to find a schematic of that wiring (as this should be kind of common case), and I don’t posses enough electronics skills to figure it out by myself.
    Regards!

    • siggi says:

      Hi Salvador and thanks for the comment! :-)

      Do you have a stereo jack for the mic and the headphones?
      I used stereo jacks and just soldered the left and right channels together. I get perfect audio to both of the speakers.
      I didn’t worry much about matching the impedance of the speakers or the microphone since I get a decent power transfer. If you want to match the impedance of the speakers, connect the left and right channels together and add a ~10 ohm resistor in series with the speakers. You shouldn’t have to worry about the microphone (if your headset doesn’t have dual mics).

      If you want, I can create a new drawing for you, but as a first attempt, solder the left and right channels together (shown on the drawing), and see if doesn’t work for you :-)

      Kindest regards,
      Sigurdur

  2. Sandy says:

    Great!
    That’s what i want

  3. Kevin says:

    Hi, great post, very similar to what I am trying to do on a linksys SPA942.

    However, I am try to use a smartphone headset (an iPhone compatible one) which of course has a common ground between the audio and the microphone. Pin outs I am using are here:
    http://pinouts.ru/HeadsetsHeadphones/iphone_headphone_pinout.shtml

    In yours you have used RJ9 3 and 4 (green and yellow) as ground. So when I soldered mine, I soldered both 3 and 4 to pin 3 (ground).

    When the phone is on mute, it works fine, but when I unmute it the audio immediately breaks up and then stops. The microphone also does not work. If I leave RJ9 pin 4 (yellow) unsoldered, the microphone does not work (which makes sense)

    Can you tell me what I need to do about having two separate grounds?

    Thanks
    Kevin

    • siggi says:

      Hi Kevin.

      I don’t think you need to worry about two separate grounds, the phone is so new that the ground for the mic and the audio are probably the same.

      Do you have a 4 pin jack, or only 3 pin jack? (You need the four pin jack)

      /Sig

  4. Kevin says:

    I found this:
    http://www.freepatentsonline.com/20060234771.pdf
    which seems to have a different contact configuration. He has joined 2 and 4 for a common ground. Tried that but no luck.

    In fact I seem to be unable to get any microphone at all. Will keep trying.

  5. Matt says:

    I have a question, do you still have to pick up the receiver while on a call and then switch to the headset to use it?

    • siggi says:

      Unfortunately, yes. I did not design any automatic receiver lifter with this (although, I thought about it…).
      It’s not a big deal for me though.

  6. Matt says:

    Ah, I work for a small contracting company and have been looking into a way to use a standard 3.5mm headset instead of paying for plantronics headsets. Do you think it would be hard to incorporate a diy handset lifter?

    • siggi says:

      I don’t think it’s hard to incorporate a diy handset lifter.

      I would get a servo motor and create a two state PWM circuit, one for picking up and one for hanging up.
      You would also need to create some mounting bracket to position the servo correctly for the handset.

      It should be easy enough to design a PWM servo controller using a 555 timer circuit and a switch.

      /Sig

  7. Sean says:

    Inspired by your idea, I have built one switch box for my phone between handset and headset. It worked very well. I have taken few shots of my box. But I don’t know how to upload them.

    • siggi says:

      Hi Sean.
      You can’t upload on my website, but you can upload the images on a public network like imageshack.us, picasa or flickr, then post a link to it here. :-)

      /Sig

  8. Sean says:

    Sorry, my mistake. I have those pictures openned up for public now. Let me know if you still can not see them.

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